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Simple slitting and cutting Line

Simple slitting and cutting Line

    Prix ​​unitaire: 30000 USD
    Quantité de commande minimum: 1 Set/Sets
    transport: Ocean
    Capacité d'approvisionnement: 200set/year
    Hafen: Tianjin

Description du produit

Simple slitting line

1Introduction

This unit is specially for round steel coil, which is divided into several strips by disc blade, and then rolled into required strip by equipment. The mechanical equipment, shearing process, operating system and accessories are described below.

2Shear material description

1. Cold rolled sheet, galvanized sheet.

2. The thickness :0.5mm-2.0mm, max width: 630mm

3. The number of blade:2-10 pcs, and the available length of shear shaft is 750mm

4. OD of decoiler : 2000m

5. ID of decoiler 508mm

6. capacity of decoiler: 10Ton

3Performance and parameters

1. Shear form; tension shear

2. The center height of the unit is 1100 mm

3. The total power consumption capacity of the unit is about 110 kW

4. The unit speed is above 120m / min

5. The direction of feeding is determined by the demander

4. Operation procedure:

Feeding trolley - uncoiling, vertical roller centering guide device - shearing - fixed separation and hydraulic expansion device - blanking curling - blanking trolley - finished product warehouse.

5Equipment composition details

1 feeding trolley 1 set

2 hydraulic decoiler 1 set

3 pinch conveyor 1 set

4.Guide assembly of vertical roller 1 set of cutting machine 1 set

5. Cutting machine 1 set

6. Hydraulic expander 1 set

7. One hydraulic blanking coiler and movable separator 1 set

8. Blanking trolley 1 set

9. hydraulic control station 1 set

10. 1 set of electric control system 1 set

6. Description of main mechanical equipment

1. Feeding trolley and saddle

(1) Purpose: the saddle is used to store raw material coil; the winding car is used to send the steel coil to be cut longitudinally to the uncoiler.

(2) Structure description: the trolley is a welded joint of steel structure, which is composed of lifting saddle and transverse trolley. The saddle is formed by V-shaped seat fixed on the top of the frame. The lifting saddle is a four column guide rod type [Ø 110 × 800], and the oil cylinder lifting saddle. The oil cylinder is fixed on the frame, and the high pressure hose provides pressure oil for lifting. The trolley is a steel structure with four wheels. The trolley is driven by 400 type hydraulic motor and runs along two rails fixed on the foundation [the rail is provided by the demander].

The main body of the saddle is a welded steel structure, and the saddle is installed on the foundation to form a rolling seam.

(3) Technical performance:

Form: 400 type hydraulic motor drive walking, hydraulic cylinder lifting

Bearing capacity: 10t

Lifting hydraulic cylinder: 1 × 120 × 600

Car drive: 400 hydraulic motor.

2. Decoiler. Hydraulic expansion and contraction pneumatic clutch type

(air compressor supplied by the demander)

(1)Purpose: the decoiler supports and rotates the slitting plate.

(2) The main shaft is 203mm, and the uncoiler is mainly composed of drum and box. The disc brake is a new type.

The uncoiler reel is a fan-shaped structure. The uncoiler reel is supported on the box by two bearings. One end of the uncoiler reel is a retractable reel, and the other end is connected with a retractable hydraulic cylinder. The hydraulic oil enters the retractable hydraulic cylinder to push the piston rod to move, and drives the inclined slider to move back and forth, driving the fan-shaped plate matched with the retractable sliding sleeve to move radially to complete the diameter of the reel.

(3) The pinch feeder is used to reduce part of the labor force at the beginning.

It is driven to the main shaft by cycloid motor, and then driven by pneumatic clutch to drive the main shaft to break the coil.

(4) Technical performance:

Suitable strip width: 630mm

ID of steel coil: Ø 450mm --- Ø 510mm

OD of coil outer diameter: 2000mm

Feeding cycloid needle motor: n = 5.5kW, 1 set

Suitable roll weight: ≤ 10t

4. vertical roller guide roller pressing device

(1) Purpose: the device is set before disc shear, and its main function is to make the steel strip be able to be correctly centring during cutting.

(2) Structural description: the frame of the device is a steel structure weldment, three vertical side guide rollers are set on the left and right sides, each installed on a movable roller frame, and the roller is pressed on the upper part of the strip to prevent the steel strip from drum rising. The handwheel respectively turns the screw rod to move the roller frame by the nut fixed on the movable roller frame, so that the two sets of vertical rollers move opposite or reverse. The single side adjustment device can adjust the opening degree. The opening adjustment is set on the operation side and is of two hand wheel type.

(3) Technical performance:

Type: manual adjustment

Opening adjustment: 350mm ͢͢͢͢͢͢͢͢͢͢͢͢͢͢͢͢

Number of vertical rollers: 6, pressing roller 1.

5. shearing

(1) Purpose: disc shear is one of the main machines of the equipment, and its main function is longitudinal shear strip.

(2) Structure description: disc shear is mainly composed of the body. Base. The transmission device and other parts are composed. The base is installed on the foundation, and the left and right frames are installed on the base, and the blades are installed. Spacer. The upper and lower cutter shafts of rubber sleeve are installed between two frames, and an AC motor transmits power to the upper and lower cutter shaft through the cylindrical gear reducer distribution box to complete the shearing. When replacing the blade and spacer, one side frame can be moved by turning the screw rod by hand wheel.

(3) Technical performance:

Blade material: 6CrW2Si

Material of cutter shaft: 40Cr, tempering treatment hb225-268, surface quenching to reduce damage to the shaft surface.

Diameter of cutter shaft: Φ 120mm

Blade specification: Ø 240xΦ 120mm

Transmission mode: motor → coupling → cylindrical gear synchronous deceleration motor → transmission shaft → cutter shaft

AC motor: power 22kw

6. Fixed separation and expansion device

(1) Purpose: separate the strip steel and establish a certain back tension to make the strip steel neat after slitting. Orderly winding to the coiler.

(2) Structural features: the tension device is separated from the fixed tension device. Guide roll. The whole frame height of fixed separation and tension device is composed of fixed separation, tension device and steering roller. The fixed separation shaft is fixed on the frame through the bearing, and the separation discs on the separation shaft are separated by a spacer sleeve. The tension device is in the form of tension platform, which is controlled by hydraulic cylinder.

(3) Technical performance:

Material of separating plate: 65Mn, Ø 180 × Ø 80 × 5mm

Quenching treatment of separation plate: hardness HRC55 ~ 58

Number of hydraulic cylinders: 2

7. Separation of activities

(1) Purpose: it is used to separate the strip and wind it on the crankshaft orderly and orderly to facilitate curling.

(2) Structure description: it is mainly composed of support, arm, separation roller and other devices. The bracket is of welded structure, which is installed on the foundation and coiling case. The hydraulic cylinder of separation roll is fixed on the bracket. When the hydraulic cylinder acts, the pressure roll swing bracket rises and falls. The separating plates are equipped with spacer sleeve positioning to adapt to cutting different specifications of strips.

(3) Technical performance:

Material of separation plate: 65Mn

Specification: 180X 80x5mm

Separation plate quenching treatment, hardness: HRC55 ~ 58

8. coiler

(1) Purpose: it is used to coil the finished steel strip.

(2) Structure description: the main shaft diameter Ø 203mm coiler is mainly composed of drum, gearbox, base, AC motor, etc. The coiler is an AC variable frequency speed regulating motor. Through the coupling, the gearbox drives the crankshaft to rotate. The crimping head is a fan-shaped plate [width of steel strip groove provided by the demander]. One end of the crimping head is a steel cylinder which can be expanded and shrunk, and the other end is connected with the expansion and contraction hydraulic cylinder to form the expansion and contraction structure. The hydraulic oil enters into the expansion and contraction hydraulic cylinder to push the piston rod to move, drive the expansion and contraction sleeve of the inclined plane to move axially, and drive the fan-shaped plate matching with the expansion and contraction sliding sleeve to move radially to complete the expansion and contraction of the drum diameter. A set of hydraulic arm to prevent the main shaft from bending under force during operation.

The coiler is equipped with a hydraulic pushing device to assist the unloading car.

(3) Technical performance:

Variable frequency adjustable speed motor: power 75KW

Drum diameter: 450-510mm

Suitable roll weight: ≤ 10t

Hydraulic cylinder: 4 in total

9. Unloading trolley

(1) Purpose: the saddle is used to store the finished coil. The coil unloading trolley is used to unload and move the finished coil after coiling.

(2) Structure description: the trolley is a steel structure weldment, which is composed of lifting saddle and transverse trolley. The saddle is formed by V-shaped seat fixed on the top of the frame. The lifting saddle is a four column guide rod type, and the oil cylinder lifting saddle. The oil cylinder is fixed on the frame, and the pressure oil is supplied by the high pressure hose attached to the drag chain. The trolley is a steel structure with four wheels. The trolley is driven by the motor reducer and runs along two rails fixed on the foundation. The main body of the saddle is a welded steel structure, and the saddle is installed on the foundation to form a rolling seam.

(3) Technical performance:

Type: 400 type hydraulic motor drive walking, hydraulic cylinder lifting

Lifting cylinder: 1

Trolley drive: 400 hydraulic motor

Bearing capacity: ≤ 10t

10. Hydraulic system

(1) Valve block on hydraulic station . All components are made of high quality products.

(2) Motor power: n = five . 5KW

(3) System pressure: 12MPa working pressure: < 10MPa

(4) Voltage of electromagnetic pump valve: DC24V

11. electric control system

(1) The electrical control system is used to realize the steel coil strip splitting, and the unit speed can be adjusted. The total installed capacity of the system is about 157kw, and there are four motors in total.

(2) Motor equipment details

Feeding motor 5 . 5kW pendulum Disc shear AC motor 22KW 1 . 1KW × 2 sets

Frequency conversion and speed regulating motor of coiler 75KW

Hydraulic station motor 5 . 5KW

(3) One operating platform (90kw frequency converter is provided in the platform. 30kW, one set of all components, Zhengtai)

(4) Provide external wiring diagrams. Terminal diagram, electrical schematic diagram.

12. Use material. Description of accessories

(1) The frame structure is made of high-quality steel plate and section steel produced by large domestic steel companies.

(2) All the shaft types are made of high quality carbon structural steel and alloy structure and heat treatment.

(3) The gears are heat treated by using domestic high quality carbon steel structure.

(4) The whole production line is painted in green or blue, the operator and electric cabinet are white, and the uncoated parts shall be implemented according to national standards.

13. Equipment price:

The total price of the equipment is: USD 38000 FOB tianjin

delivery times : 31 days delivery

14. the buyer provide blade, cutter pad, hydraulic oil, wire and cable

YingYee Machinery and Technology Service Co.,Ltd

 YingYee Machinery and Technology Service Co., Ltd. est spécialisée dans les équipements de traitement des métaux. Nous nous concentrons sur le marché international et respectons strictement les règles et réglementations commerciales internationales. Notre équipe est forte dans la conception, la recherche, la vente et le service dans les équipements de traitement des métaux. Notre réputation et notre fiabilité sont solides, grâce aux retours des clients et à leur retour pour plus d'affaires.

Expérience:

YingYee a fourni des machines de traitement des métaux dans plus de 30 pays, principalement aux États-Unis et en Amérique du Sud. Nos machines et services bénéficient d'excellents retours de clients satisfaits qui reviennent vers nous pour des collaborations à long terme. En fait, le taux de rachat est supérieur à 80%.

Garantie:

Toutes les machines de YingYee sont couvertes par une garantie d'un an à compter de leur expédition, ainsi que par une maintenance et un support de réparation durables.

Société:

Il est de notre responsabilité de bien servir nos clients et de sécuriser leurs besoins commerciaux. Nous visons à créer une situation gagnant-gagnant pour tous nos clients et faisons de notre mieux pour éviter et éliminer tout problème potentiel. Les contributions de nos clients seront traitées en temps opportun pour leurs satisfactions. Notre solide réputation et nos clients satisfaits démontrent nos excellents services. Vous pouvez compter sur nos excellents services et soutiens continus.

Info de Compagnie

  • Nom de la compagnie: YingYee Machinery and Technology Service Co.,Ltd
  • représentant: Jessica Tian
  • Produit / Service: Machine de formage à froid , Petit pain de tuile de toit formant la machine , Machine de formage de rouleaux de pannes C / Z , Machine de cisaillement , Petit pain de quille léger formant la machine , Machine à rouler les fils
  • Capital: 5000000 RMB
  • Année d'Etablissement: 2015
  • Volume total annuel des ventes (en millions de US $): US$5 Million - US$10 Million
  • Pourcentage des exportations: 91% - 100%
  • Total volume d'achat annuel (en millions de US $): US$2.5 Million - US$5 Million
  • Nombre de Lignes de Production: 8
  • NombrNombre du Personnel de R&e du Personnel de R&D: 91 -100 People
  • Nombre du Personnel de QC: 91 -100 People
  • Service d'OEM fourni: yes
  • Superficie de l'Usine (mètre carré): 10,000-30,000 square meters
  • Adresse de l'Usine: Bazhou city, Langfang city, Hebei province
  • Personne À Contacter: Ms. Jessica Tian
  • Numéro De Téléphone: 86-0311-80909016
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